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Williams’ Law 3

First Impressions Count!!!

Guerrilla Tactic 3: QMS Visual Management

The Japanese word for visual controls is Andon, and QMS visual management is a key to success in any system. One of the mistakes many organizations make is to cultivate an environment of secrecy when it comes to organizational performance, as if this knowledge is dangerous to share with employees. Quite the contrary is true; displaying accurate, timely metrics on a Visual Management Board will both engage employees and instill a sense of ownership in the company’s performance.

Key visual management metrics:

  • Quality goals
  • Revenue
  • Internal quality defects/yield
  • External customer returns and survey results
  • Kaizen Events
  • SPC data
  • 6S successes
  • PIT Crew activity and successes
  • Continuous Improvement Awards
  • Rally schedules, minutes, pictures
  • Audit (customer visit) schedules

Contact TRAC

Contact me to start our Guerrilla Training before your next audit.

Steve: 920-841-3478

Steve@tracQMS.com

 

Williams’ Law 2

When things are fun, things get done!

Guerrilla Tactic 2: Make it fun!

QMS: Why Make It fun?

  • Fun is free
  • Fun enhances communication & builds relationships
  • Fun makes people want to perform well at work
  • Fun energizes creativity and problem-solving abilities
  • Fun pleases customers, team members, and co-workers
  • Fun makes boring tasks easier to do
  • Fun breaks down enormous undertakings into manageable tasks
  • Fun lets people relax and perform better while under audit/customer pressure

Develop A Battle Cry

  • A common theme for the Quality System
  • Hold a contest to develop the Battle Cry
  • Memorize along with Quality Policy
  • Print it on T-Shirts
  • Put it on posters & plaques
  • Give out as ISO rewards
  • Wear during major audits/customer visits

Benefits of Making It Fun

Customer’s Notice Employees that:

  • Enjoy their job
  • Like their company
  • Embrace the quality policy
  • Believe in the culture
  • Talk the talk, walk the walk

Contact TRAC

Contact me to start our Guerrilla Training before your next audit.

Steve: 920-841-3478

Steve@tracQMS.com

 

Guerrilla Tactics was chosen as the name of this blog series to reflect a number of nontraditional, take-no-prisoners concepts, techniques and tactics that were born in the quality trenches and will guide any company to a successful audit result. In fact, I would be so bold as to say that if the entirety of these lessons is truly embraced and flawlessly executed, an expectation of zero audit findings can be not only achieved, but maintained! How do I know? Because I have done it. Many, many times. These 10 tactics go hand-in-hand with the 10 Williams’ Laws that are my “rules” for a successful QMS. Descriptions I would use to characterize the proven tactics presented in this blog series are words such as unconventional, focused, speed-based, tactical, dynamic, and high integrity.

What I will not present are quick & dirty ways to circumvent requirements, methods to “fool” an auditor, how to “buy” your ISO registration, top ten bribes most likely to be accepted by an auditor, or shortcuts for not actually having to do the day-to-day work. What I will present are legitimate, aboveboard techniques that pass the integrity smell test. I happen to personally believe that in life, character and integrity are everything. This belief was somewhat validated during a recent conversation with one of the few politicians worth their salt, JC Watts. Before he became a member of Congress, JC was quite the quarterback for the University of Oklahoma, and later professionally in the Canadian Football League. Over a cold beer one night, JC said “Steve, I’ve always felt that character means doing the right thing when nobody’s looking. There are too many people who think that the only thing that’s right is to get by, and the only thing that’s wrong is to get caught.” Words to live by…

Williams’ Law 1
Never fear an unexpected customer visit. If every employee lives and breathes the quality system every day there will never be a need for an audit-prep panic.

Guerrilla Tactic 1: Walk-the-Talk

I preach to all of my clients that a QMS (quality management system) is actually a BMS (business management system) as it covers every business process from quoting through post-shipping service. There shouldn’t be anything in a QMS that doesn’t make solid business sense and must be incorporated into the everyday process of providing your product or service. If your QMS is a way of life, you should always be prepared.

Contact TRAC

Contact me to start our Guerrilla Training before your next audit.

Steve: 920-841-3478

Steve@tracQMS.com

PRESS RELEASE

The Right Approach Consulting

August 16, 2018

Milwaukee, WI

HT Pho-Tronics receives AS9100D 2016 Certification

I am proud to announce that client HT Pho-Tronics has received certification to AS9100D 2016 from registrar SAI Global. The company was faced with an extremely challenging timeline, but the management team along with every single company employee worked flawlessly together to accomplish this milestone in this record-setting implementation. A heartfelt congrats to all!

About HT Pho-Tronics

Pho-Tronics founded in 1962 as a privately-held family owned and operated business and has recently been acquired into the HT Global Circuits family of printed circuit board factories. HT Pho-Tronics has been manufacturing high-reliability, complex printed circuit boards for over 50 years in Milwaukee, Wisconsin for the aerospace, military. Industrial and commercial industries. Their 60,000 sq. ft. facility was constructed in 1980 for the specific purpose of manufacturing cost effective printed circuit boards. Product excellence Is achieved through a dedication to continuous process improvement through lean manufacturing principles, SPC and advanced root cause analysis.

For more information go to https://pho-tronics.com

 

Contact TRAC

Contact me for all of your QMS needs.

Steve@tracQMS.com

920-841-3478

PRESS RELEASE

The Right Approach Consulting

July 31, 2018

Milwaukee, WI

 

Capitol Stampings Corp. receives ISO 9001: 2015 Certification

I am proud to announce that client Capitol Stampings Corp. has received certification to ISO 9001: 2015 from registrar TUV. The company has a strong quality history from many years of certification to prior revisions of the standard, and the upgrade to 2015 was extremely smooth. Quality Manager Mike Teas, Engineer John Willmering and the entire CSC team were highly engaged and instrumental in the success of the process.

About Capitol Stampings Corp. from President Gary Wenzel

You might have noticed our tagline “Beyond Components” and wondered what does that mean?

At Capitol Stampings we believe in providing the best possible business solution to make us both successful. Let me outline some of our capabilities to show you what I mean.

  • Our manufacturing flexibility allows us to produce products from low to high volumes
  • Bar coded serialization provides product traceability from raw material to finished goods
  • Punch press capacity up to 1000 tons with back up capability for most presses
  • Technologically advanced – utilizing robotic press tending systems
  • Power product expertise with pulley and sprocket applications
  • Capable of handling extensive stamping programs both new and existing
  • Inventory management programs to ensure timely deliveries
  • Assembly capabilities reduce your SKU’s
  • Ability to outsource both locally and internationally

I invite you to visit our modern 181,000 square foot manufacturing facility in the near future. You will also find a lot of other information on our website including our other two companies Steel Craft Corp. and Hartford Finishing.

 

For more information go to https://capitolstampings.com

 

Contact TRAC

Contact me for all of your QMS needs.

Steve@tracQMS.com

920-841-3478

 

PRESS RELEASE

The Right Approach Consulting

July 18, 2018

Redmond, WA

Prototron Redmond receives ISO 9001: 2015 Certification

I am proud to announce that client Prototron Circuits Redmond has received certification to ISO 9001: 2015 from registrar BSI. The company had a strong quality foundation going in from many years of certification to prior revisions of the standard, and the transition was fairly straight forward. Quality Manager Jackson Mason, Quality Systems Manager Shawn Elsberry and the Prototron Redmond team were instrumental in the success of the process, and got the job done without a hitch in an expedited timeframe.

This comes on the heels of the certifications sister company Prototron Tucson recently received for AS9100D & MIL-PRF-31032.

About Prototron Circuits

With over 30 years in business, Prototron Circuits is one of the industry leaders when it comes to High Technology Quick Turn Printed Circuits boards. Their continued outstanding performance (98%+ Quality and Delivery) has made them a true preferred source of all companies needing reliable QTA PCBs. And now with their new global sourcing solution, Prototron Circuits is truly America’s board source.

With facilities in Redmond, Washington and Tucson, Arizona Prototron Circuits is the acknowledged leader when it comes to high technology quick turn prototype PCBs. Because of their focus on the hi-mix low-volume market they see thousands of new part numbers and data packages, which led to the upcoming publication of their book The Printed Circuit Board Designer’s Guide to Producing the Perfect Data Package.

For more information go to www.prototron.com

Visit the Prototron Circuits company page on LinkedIn

PCB Designers are welcome to join the “PCB Bare Board Truth” Group on LinkedIn

 

Contact TRAC

Contact me for all of your QMS needs.

Steve@tracQMS.com

920-841-3478

You spoke, I listened!

What my customers tell me most often, well, actually right after they say, “We are really glad we hired you” is “Steve, your email and website address is too damn long!”.

I thought hmmmm, since a core principle of trac is the ability to simplify your quality system, I really should apply this to my website.

So, I purchased a new domain and everything is transferred and up & running. The 26 letter “TheRightApproachConsulting” has been replaced with the 7 letter “tracQMS”.

trac is who we are, QMS is what we do.

Company name, phone and everything else is the same.

Steve@tracQMS.com

www.tracQMS.com

Contact TRAC for all your QMS needs.

Please update your contact information and send me an email to get started on a new project.

 

 

“It’s all to do with the training: you can do a lot if you’re properly trained.”Elizabeth II, Queen of Great Britain and Northern Ireland made this salient proclamation over 50 years ago. What has held true over the ages is not a secret; people perform better when properly trained.

Tribal Knowledge is Key to QMS

Walk the Walk

Training is often an afterthought in many organizations, and the longer a company has been in business; the more this seems to apply. While assessing literally over 1.000 companies over the past couple of decades, it has been amazing to observe that the biggest offenders of this are the companies that overuse the sound bite “Our most important asset is our people”. When you really dig into the process and peel back the onion, it is clear that their commitment to training is not commensurate with that statement. No matter what you call it: training, coaching, mentoring, etc., what we are really talking about is turning people into a competitive advantage.

A keystone of a world-class organization is the depth and breadth of the training program. Training can be defined as learning that is provided in order to improve performance on the present job. A well-managed program in a printed circuit board fabricator can mean the difference between average and outstanding, performance. Of course this applies to every industry, but with up to 60 different possible processes combined with the degree of difficulty required to produce today’s printed circuit boards, it takes on exponential importance.

Typical Scenario

The following conversation has been repeated many times, and may sound familiar:

Supplier: “This is Larry; he is our best plater and runs this department.”

Customer: “Can I see his training file documenting that Larry is a certified operator for plating?”

Supplier: “Uh, we don’t really have a certified operator program, but Larry IS the trainer for plating and every operator is trained by Larry. He could make up every one of these baths from scratch.”

Customer:  “How do you know when an operator is ready to work on his or her own?

Supplier: Larry says so. He also personally reviews and approves every single job that is released from plating to assure quality.”

Customer: “What happens if one of my jobs is scheduled to be plated when Larry is on vacation or sick?”

Supplier: (Silence)

Customer: “Exactly.”

In the above scenario both the company and its employees tend to view training negatively, even insulting; some form of remedial action. This perception couldn’t be further from the truth! One of the greatest advantages of training in this situation is to capture the tribal knowledgeof the highly-skilled workforce. What I mean by tribal knowledge is the entirety of people like Larry’s expertise, experience, tricks of the trade, and the idiosyncrasies of the job that have been learned over the last 30 years that are probably not documented anywhere. Preserving this tribal knowledge and turning it into a training competitive advantage is critical to a company’s long-term survival.

This particular problem is compounded with high employee turnover during times of uncertain economic environments. This logic becomes fatal when long-term employees begin retiring, and that tribal knowledge is lost forever. It has become all too common to witness companies, in an effort to cut costs, offering earlier retirement (or worse) to long-term experienced employees so that they can replace them with younger, inexpensive new employees. What these companies fail to realize, until it is too late, is that this strategy severely backfires as decades of experience and tribal knowledge walks out the door with the employees. Many of the businesses that have not survived the recent economic cycles were companies that had been successful for 30 plus years until several “Larrys” began to retire. Others that have survived have never fully captured all of the tribal knowledge that left with their best employees.

I will end this column as I began it, with another timeless quote. Perhaps Confucius was speaking about the importance of participative employee training when, 2,500 years ago, he stated, “What I hear, I forget. What I see, I remember. What I do, I understand.”

Give me a call to start turning your employees into a competitive advantage!

920-841-3478

Steve@TheRightApproachConsulting.com

 

Satisfying the customer IS main objective of any QMS.

The term customer service is quickly being replaced in today’s business environment with customer excellence. Arguably, all organizational activities revolve around satisfying the customer, and a continuous improvement program is a powerful vehicle to assure this result. If you break it down, all profits come from the customer, not from products and services. An argument could be made that a satisfied customer is just one that is not yet dissatisfied! Customer service is no guarantee of customer retention, customer excellence is a differentiator. This must be a strategic initiative integrated into planning along with profitability, ROI, and market share. This is where a comprehensive continuous improvement program comes in. A continuous improvement program can minimize (if not eliminate) the performance detractors of waste, rework and lost time, while developing employees capable of capitalizing on today’s opportunities and effectively meeting tomorrow’s challenges.

I think it appropriate to end this column with a quote from Jim Hudon, of Hudon Associates; “If you think your operation is the best that it can be, you have opened the door to a competitor to out-do you.”

Contact TRAC

Give me a call to achieve Customer Excellence in your company!

920-841-3478

Steve@TheRightApproachConsulting.com